Demonstration on a crowned roller conveyor.See more at https://www.royalconveyors.com/tracking-a-conveyor-belt/L. This white paper seeks to outline current industry best practices, explaining why certain approaches are better, and dispel myths around alternative belt tracking methods. Leading Manufacturer of Conveyor Belt Trackers - Tru-Trac Rollers (PTY) Ltd Scott enjoys traveling and spending time with his family. Once the snub roller has been adjusted, remember to re-tighten the bolts so the snub roller stays in the new, adjusted position. The Martin Tracker provides immediate, continuous precision adjustment of wandering conveyor belts. Not all belt-tracking issues respond to the same component, which is why PPI offers multiple options and solutions to meet specific customer needs. Belt Manufacturers Agree: Trapezoidal Crown Pulleys are the Way to Go. Follow these simple steps: Ensure the conveyor frame and pulleys are squared off and parallel. A conveyor belt should not drift off path as it would cause the conveyor to work incorrectly. If the belt begins to go off centre for any reason, the crowned pulley will naturally guide the belt back into the centre. Insights and Real Life Application Stories from our Experts in the Field. Resource Library Access to Product Literature, Instructions, Video, & More. A small adjustment can make a huge change. Drives and Idlers To this point its been established that the preferred and most reliable way to track a belt conveyor is by using crowned pulleys. Reasons and counter-actions are known, however, the cause of mistracking and the effect on the belt. By tracking a new belt, you can ensure it runs the same track as the last one and operates optimally. If they are not, squaring rods on the bottom of the conveyor can be used to pull the frame into alignment. The design and construction of these three components are critical to ensure safe and efficient belt tracking. Understanding the root cause is key to effectively correcting the issue. PROK offer a range of customised belt guiding products such as training frames/persuaders to helpkeep the belt correctly aligned during operation and are designed for the safety of your belt and people with upgraded features to extend belt life. The measurements should be equal. A number of these are available with different weaves and coatings. This can result in production delays, creating a domino effect of negative productivity and cost inefficiency. Customers in more than 150 countries. The goal of conveyor tracking is to ensure this belt runs straight. As mentioned above, usually a belt will follow a path moving towards the edge of the roller it meets first. , Fabricated Metals Conveyor systems are the backbone of industry and are found in many facilities around the globe. When tracking conveyor belts, there are steps you can take to maintain your conveyor belts as well as steps you should take when there are issues with conveyor tracking. Though it can be time-consuming, tracking your belt isnt difficult. Mis-tracking conveyor belts means downtime for your conveyor systems, and no matter what industry you are in, downtime means lost money. Check out our conveyors page to see some of the designs we offer. We partner with you to enhance productivity. With their popular use and versatile application, keeping the above-mentioned steps in mind can help you keep your conveyor system running smoothly and with little to no downtime. , Other In this article we describe a robotic tracking system that uses vision information. Located at the opposite end of the belt to the head pulley. A guiding pulley, or control pulley, is a snub pulley that is adjustable. Furthermore, the conveyor manufacturer should be well-versed on drum finishes and recognizing the need to add lagging to drums, based on the end application. They create impactful efficiencies. Products carrying the Mineline name are proven to work even where other products have failed. Continue making minor adjustments as necessary, increasing the tension too much or too quickly could cause the belt to move too far in the opposite direction. Superior's Self-Aligning Idlers ensure that your conveyor belts stay on track, minimizing the chance of severe belt damage. , Fabricated Metals But these issues are preventable. Our safety tool allows safe online tracking of a conveyor belt through the manipulation of tracking frames both trough and return. We partner with you to select the right products and get the best possible performance from your belt conveyor system. The top surface of the belt can be smooth or raised, coated or non-coated, or it can have a rough-top. Of all these components, the drums are the most vital aspect of the belt tracking process. When standard products just won't do. Aside from taking longer to obtain the initial conveyor with a v-guide, it will also take longer for a replacement belt to be obtained. Conveyors are constructed in three main parts: the drive, the idler(s), and the intermediates. He is dedicated to developing people within his network. Tracking rule 1 The belt tracks to the side with the least tension. 0815-1833-741 (HARGA TERBAIK), AGEN CONVEYOR BELT FORBO Cangkuang - Issuu Conveyor Maintenance for Drives, Motors and Chains. Loosen the two bolts on the end.Push the screw to push the bearing out. Working with a conveyor system manufacturer that adheres to the design and engineering standards set-forth by the belting manufacturer is one way to help mitigate problems. Flexco Mineline products are designed and engineered to work in some of the toughest applications in the world that test the strength and durability of your conveyor system. BELT TRACKING PRODUCTS Belt tracking is critical to maintain both your belt and your structure. Most belts will accept a modest level of crown without adversely effecting belt wear. The intermediate should be designed and assembled so that the frame runs true and square, and it should also be installed in a manner that supports frame rigidity. If you have reason to think this may be the problem, remove the belt and lay it out flat to see if it looks straight. Smiley Monroe's Glide Tracker Roller is the cost-effective solution to the age old problem of conveyor belt misalignment. How can we help you? Learn about our cookie policy. Regardless of the belt material or where the drive is positioned on the conveyor, at the end or in the center, the design and build of the conveyor frame, including its rollers, is a fundamental element in ensuring belt tracking efficiency. Conveyor belt tracking is the process of aligning and controlling a conveyor belt so that it follows the desired path. Tying up tracking frames is also done during isolation. Be careful not to make any large adjustments. This will loosen the snub roller, which is our primary means of steering the conveyor belt. To get a belt running in the centre of a conveyor (tracking it), the key is changing the tension of the tension adjustment screws on the side of the conveyor. The surface across which the belt rides can be a roller bed or slider bed assembly. MINELINE My brother told me the other day that he and his business companion were looking for a mobile conveyor manufacturer for a secure transfer from one container to another, and he asked if I had any idea what would be the best option to do. Bringing in air where there is none is cost prohibitive to many. Example of taking measurements of all Snubs prior to adjusting. Conveyor Belts Trackers and Training - Flexco Conveyor belt tracking is the ability to control and maintain the desired path of a belt and is often an indicator of the systems health. Conveyor belt tracker - All industrial manufacturers - DirectIndustry Run the conveyor and observe from one end to see which way the belt is tracking (left or right) Increase the tension on the side to which the belt is tracking. Belt tracking measures can be quite basic, they're used to maintain a correctly aligned belt in position. , Automotive The people of Flexco are committed to applying superior knowledge and products to make your belt conveyor operation as productive as possible. Use this step-by-step guide to conveyor belt tracking to get your new belt on track: 1. Mistracking of the belt is one of the important operating problems of a belt conveyor. For example, if you need the conveyor belt to move to the left (when standing at the infeed end of the conveyor and facing the discharge end of the conveyor), gently tap the bolts on the left-hand side. Were going to show you the process of tracking and tensioning a conveyor belt. The adjusting screw gets tightened against itself and the side hardware gets locked down. Flexco Global Headquarters Untuk produk Conveyor Belt , Flat Belt , Timing Belt, Round Belt, Modular & CKD Pneumatic System. The cylindrical portion is typically one half of the drum width. Downers Grove, IL 60515, Flexco is Worldwide Understanding belt tracking, being able to identify the root cause, along with common tracking issues and what causes them, can prevent long-term critical damage to your conveyor equipment. 519-304-4846 You can see how to track a Crowned Roller Conveyor on this page (includes a video). the importance of these characteristics cannot be stressed enough. Check if the belt is in the centre To start, take your measuring tool and measure the distance on either side of the belt to find out which direction the belt needs to shift in order to be in the centre. The answer is potential damage, a lot of mess and possibly a serious injury as someone intervenes manually. Dead End Self-Aligner Any part that comes into contact with the belt is required to be kept clean, either by design including protection or by access to allow cleaning. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This website uses cookies to improve user experience. Longer conveyors may require additional snub rollers to be adjusted. Conveyor belt tracking devices help get a mistracking conveyor belt back on track. Stainless Steel Conveyors for Food Handling, Pallet Handling Conveyors VersaMove from mk North America, Flexiv Releases White Paper: Adaptive Robots are the Future of Industrial Automation, Copyright 2023 Association for Advancing Automation, 900 Victors Way, Suite 140, Ann Arbor, Michigan, USA 48108, Website Design & Development by Amplify Industrial Marketing + Guidance, Certified Motion Control Professional (CMCP), Robotic Grinding and Finishing Conference, Autonomous Mobile Robots and Logistics Conference, International Robot Safety Conference 2023, Virtual Robot Safety and Risk Assessment Training, Virtual (Live) Robot Safety for Collaborative Applications Training, Core Vision & Imaging Business Essentials, Beginners Guide to Motion Control & Motors, Motion Control Professional Certification (CMCP), Beginner's Guide to Artificial Intelligence, Download the A3 Artificial Intelligence Applications Whitepaper, Aerospace Conveyor system misalignment and malfunction can damage operations in a wide range of industries. https://www.youtube.com/watch?v=8qg3KYK2LFY. For example when loading items onto the belt, the belt can be shifted off centre, without tracking measures in place the belt would run off and become damaged. A Simple Guide to Conveyor Belt Tracking - Cambelt International Additionally, if the belt is too narrow or too wide, it will not track appropriately. The belt will always search for a position where all forces are balanced and rotate its direction to follow. At the most basic level a conveyor consists of two pulleys; a drive pulley, an idler pulley, and a belt that wraps around them. Once the belt reaches the centre however the tension should be even as there is an equal amount of slack on each side of the belt. Additionally, belt failure can cause damage to peripheral equipment around the conveyor. Use a rubber mallet to tap the bolts in the direction you want the belt to move. The process of bringing the belt back to the central path is known as conveyor belt tracking. Conveyors built using designs outside the industry best practices for belt tracking can lead to a false sense of security; and unfortunately customers may be misled customers with regard to efficiency, durability, reliability and overall sense of security their system would provide. A large percentage of conveyor belt tracking issues are caused by the track being out of level or square. For example if the belt is travelling left, slightly increase the tension on the left side. They're often used as the head pulley, however centre drive conveyors are common. Wait and watch for several revolutions of the belt to see if the adjustment was sufficient. Pulleys and rollers should be fitted at right angles to the belt running axis. 3 Basic Conveyor Belt Tracking Rules To Follow Each new belt moves in its own path to its predecessor; however, belt tracking alignment issues can become present during any stage of the belts life. If Ive seen it happen once, Ive seen it happen 50 times, tape or other common debris finds its way to one or both of the end pulleys and starts to build up. In order to keep the potential point of failure to an absolute minimum, and unnecessary costs down, the use of these devices should be saved for only those applications that absolutely demand them. Due to the nature of the positive drive and the need for the belt to engage with the sprocket or pulley, these types of conveyors are less likely to suffer from belt alignment issues. They are not recommended for general use as belt conveyor tracking assistance as they incur higher productions costs and have a limited scope for use. BlogBest Practices, Industry Insights, & Other Expert Perspectives, Training Learn About Online, In Class, & On-Site Training, Product Calculators Calculators to Help Guide Your Product Selections, Distributor Portal Flexco Authorized Distributor Access for Ordering & Order Status, Calendar Trade Show Schedule & Local Event Listings. Flexco Mineline products are designed and engineered to work in some of the toughest applications in the world that test the strength and durability of your conveyor system. These can be used to pull the frame back into alignment. Additionally, these devices add cost, lead-time and potential points of failure to the conveyor system. At Flexco, we pride ourselves on helping you - and your belt conveyor system work better than ever before. , and Printing & Publishing, Application: As well as saving in the cost of repeatedly buying replacement belts, correct belt conveyor tracking can decrease overall maintenance and downtime. By using our website you consent to all cookies in accordance with our, Top 5 benefits of investing in belt condition monitoring. Please wait while we gather your results. When you are doing a tracking adjustment on a belt your aim is to get the belt in the centre of the running track. Take it slow and be careful not to adjust too much at one time. Most conveyor belt manufacturers assume some method of roller crowning will be used to aide in belt tracking. The belt is the material on which the products are transported. Common issues of conveyor belt tracking and causes. The taper on the sides of the drum is dependent upon the diameter of the cylindrical drum. Lay Out the Conveyor Belt. In wider belts, or belts of thinner material it is recommended to use two guiding profiles, one located at each edge of the belt rather than one centrally. (PDF) Conveyor visual tracking using robot vision - ResearchGate Belt failure renders the conveyor inoperable until a replacement belt can be installed, impacting productivity and resulting in lost time and revenue. Most conveyors are manufactured with smaller rollers on the underside of the unit which are commonly referred to as snub rollers or idlers. It is important for this pulley to have good traction, for this reason is is often lagged. Cambelt is a trusted conveyor belt manufacturer thats provided industrial conveyor belt solutions to farmers, miners, food processors, and more for over 60 years. In many. Belt conveyor tracking is the practice of keeping the conveyor belt travelling along the path as it is required. Its all part of our commitment to being your most valued partner on the job. 1. We are demonstrating on a standard belted conveyor in this case a low profile light duty belted conveyor we built for a client. Belt tracking measures ensure that this does not happen and any issues can be fixed before the conveyor becomes unusable . Before considering belt conveyor tracking methods it may be of use to give a brief overview of what a belt conveyor consists of. With a rubber mallet gently tap the bolts in the direction you need the belt to move. The combination of double row teeth and sprockets with a central disk ensures that the belt is perfectly guided. If you find your end pulleys have been adjusted, this might be your problem. Our Partnership ApproachRead About Flexcos Approach to Partnership, Global LocationsMore About Flexco Locations Around the World, Flexco BrandsThe Flexco Portfolio of Brands, Our Inclusion CommitmentLearn how we are driven by our values, Leadership and ExpertiseMeet Our Management Team & Subject Matter Experts, Flexco HistoryA Timeline of Flexco History from 1907 to Today, Associations & CertificationsFlexco Industry Partnerships & Product Certifications. With their modular chain design, conveyor belt tracking is no longer an issue. This system requires the use of trapezoidal crown pulleys and heres why. Our automatic conveyor belt tracking systems are effective on a wide range of conditions: Conveyor lengths of 1 foot - 750 feet Conveyor belt widths from 2 inches - 220 inches Wire mesh conveyor belts Solid metal bands Thickness of conveyor belts from 0.006 inch - 1 inch Dough sheets of .009 inch thickness Temperatures of -20 F to 700 F These are a "pivoting base style", available in both trough and return applications automatically providing belt centring. Belting is the most expensive component of a conveying system. Have us revolutionize your workplace. Analyze Belt Tension. Ask the Experts Insights and Real Life Application Stories from our Experts in the Field. When these sensors see the belt edge wander they relay a signal to a series of pneumatic devices which fine tune the belt tracking via the conveyors tracking devices, which are tied into adjusting the trapezoidal crowned pulleys. An imperfect track can result in unwanted downtime, leading to frustration and profit loss. During the entire process, it is crucial to keep records. Track Straight can provide a system for a variety of tracking requirements, from simple mechanical adjustment tools that eliminate the requirement for isolation to fully automatic systems that can detect and correct belt drift before the system shuts down. Checking the accuracy of your conveyor levelness is easy through the utilization of a standard level. Can be used with Knife edge idler transfers. 2. In this case, if the conveyor was not designed with crowned pulleys, it would only be a matter of time before a catastrophe occurred. Insights and Real Life Application Stories from our Experts in the Field. Conveyor belts fall into two very distinct categories: 1) Positive Drive Conveyor Belts In applications where an automatic belt tracker is used, one of biggest areas of concern is the pneumatics. Belt tracking must be controlled before spillage can be eliminated. Retain Records and learn from the process. , Consumer Goods/Appliances Check out our conveyors page to see some of the designs we offer. How to track a conveyor belt! Use the filters at the left to refine your results and find the conveyor belt tracking system or trainerbest suited to your application. If the belt begins to go off centre for any reason, the crowned pulley will naturally guide the belt back into the centre. The people of Flexco are committed to applying superior knowledge and products to make your belt conveyor operation as productive as possible. A modular conveyor however does not have these tracking issues. Belt Positioners, Trackers, and Trainers - Flexco Belt tracking issues occur when the conveyor belt does not run true on the conveyor frame, causing it to drift to one side or the other. The Intermediates Conveyor belt tracking is the ability to control and maintain the desired path of a belt and is often an indicator of the system's health. Without them, production, testing, assembly, and shipping would come to a screeching halt. But what about tracking in applications that are viewed as non- standard or nontraditional? For over 40 years, the engineering experts at MIPR Corp. have helped customers keep their conveyor belting systems running strongminimizing downtime and maximizing the value of their investment.Following the tracking guidelines below will help you keep your . In many applications however a standard belt conveyor without any additional tracking measures would be insufficient. At least 90% of the conveyor belts Ive observed mis-tracking can be traced back to being out of level and/or square. The structures supporting the belt are also critical in achieving correct alignment, idler and pulley alignment, material build-up and seized rollers are common contributors. To overcome the issues posed by conveyor belt misalignment, it is critical to ensure that your conveyors are designed with adequate belt tracking protocols in mind. Sometimes conveyor belt installers will steer the end pulley to track the conveyor belt. These belts can be single, double, or triple-ply, and are made in a variety of materials including polyurethane, polyvinyl-chloride (PVC), and polyester. If you have any questions, please comment on our Youtube video! 519-304-4846 , Automotive Our conveyor belt tracking solutions and trainers help reduce spillage, avoid uneven belt wear and eliminate potential damage. Downers Grove, IL 60515, Flexco is Worldwide Contact us to build a new custom conveyor for you. It takes several revolutions of the belt to see if the adjustment has been successful, therefore any adjustments should be carried out incrementally and slowly to avoid any drastic effects which could damage the belt. Belt mistracking is one of the most common, troublesome, and misunderstood problems with conveyors. Carcass damage, uneven wear and bowed or spliced areas cause misalignment. With 9 subsidiary locations and Measure the distance between two points so you know how far your adjustment will be. MINELINE Contact PROK to keep your conveyor and its components on track. This will result in problems with conveyor belt tracking. Instead, use the snub rollers or idlers to track the belt, as intended. Ideally the area of contact for the belt on the guiding pulley should be a minimum of 30 degrees of the pulley circumference. And even after your belt is up and running, Flexco stays involved. How to Track a Flat Conveyor Belt - Conveyor Equipment When performing belt conveyor tracking, there should be enough tension in the conveyor for the belt to conform to the crown pulleys if used. Making sure a new metal conveyor belt is tracking correctly is especially important because often times when a new belt is installed, it will not track the same as the old belt. Additionally, depending on the width and length of the conveyor, the intermediate may also have rollers or other supports to hold the belt as it moves along the underside of the conveyor to minimize belt sag. When using trapezoidal crowned pulleys for belt tracking, belt material and width also play an integral part. Tracking & Alignment Systems | Airmatic Usually the problems can be blamed on poor installation, such as pulleys and rollers not being properly adjusted, or using the wrong belt tracking measures. Please wait while we gather your results. Best Practices, Industry Insights, & Other Expert Perspectives, Learn About Online, In Class, & On-Site Training, Calculators to Help Guide Your Product Selections, Flexco Authorized Distributor Access for Ordering & Order Status, Trade Show Schedule & Local Event Listings, Read About Flexcos Approach to Partnership, More About Flexco Locations Around the World, Meet Our Management Team & Subject Matter Experts, A Timeline of Flexco History from 1907 to Today, Flexco Industry Partnerships & Product Certifications. Take a few minutes of your day to track and save yourself hours of downtime in the future. Thanks to this helpful article, I'll be sure to tell him that it will be much better if he consults a trusted mobile conveyor manufacturing company as they can provide more information about their services. He has 20 years of Maintenance and Engineering experience across multiple disciplines. Glide Tracker - Conveyor Belt Tracking System - Smiley Monroe At Flexco, we pride ourselves on helping you - and your belt conveyor system - work better than ever before. Now that the belt has been properly aligned and tracked, tighten down the hardware the side plates and the adjusting screw. Aerospace Take another measurement. The way this is accomplished can be a little different depending on the type of conveyor, but the basic principle remains the same. You are going to force the tension out, and forcing out the tension on one side of the belt will send the belt in the opposite direction. Conveyor Belt Tracking Basics | Smalley Manufacturing When performing belt conveyor tracking, there should be enough tension in the conveyor for the belt to conform to the crown pulleys if used. It might help to lay the conveyor belt flat on the floor to check for issues like warping, poor cutting, or bad shaping. You are going to force the tension out, and forcing out the tension on one side of the belt will send the belt in the opposite direction. Understanding belt tracking is important to site maintenance and maintenance of mining equipment, PROK works with maintenance teams to better understand the basic principles of conveyor belt tracking. A, The structural support must be stable, rigid, and able to withstand forces including belt tension, product weights, uneven flooring etc. Its important to check both the pulleys and the frames for levelness. Unit 15A Bergen Way Hull East Yorkshire HU7 0YQ, Spaceguard Ltd is a company registered in England and Wales As mentioned above, usually a belt will follow a path moving towards the edge of the roller it meets first. Now that youve read our guide to conveyor belt tracking, take a look at our products and see how Span Tech can help you. Whichever side the belt is tracking to, due to the shape the central area is where the belt tension will be higher. In a nutshell, this is the process of aligning and then controlling a belt so that it maintains a desired path. In the case of a belt on a crowned pulley, it will travel towards the centre. , Other Use this step-by-step guide to conveyor belt tracking to get your new belt on track: 1.